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Real projects, documented end-to-end. Engineering decisions, cost outcomes, iteration count, and final results.

Automation · Fabrication + Engineering

Custom Structural Frame for Industrial Robot

A precision-welded mild steel frame for a 6-DOF pick-and-place robot. Engineered from scratch, fabricated in-house, post-weld machined to tolerance.

Problem

Existing frame flexed under dynamic load, causing end-effector positioning errors above 0.8mm.

Solution

Redesigned with finite element analysis. Section sizes increased, weld sequence optimised to reduce distortion.

Outcome

Delivered in 18 days. ±0.3mm positional accuracy achieved. Zero rework on delivery.

FEA Analysis
MIG Welding
Post-weld Machining
18 Days
AgriTech · Prototype Build

Modular Drip Irrigation Frame System

Field-deployable aluminium frame system for precision drip irrigation in sloped terrain. 3 prototype iterations over 6 weeks.

Problem

Off-the-shelf irrigation hardware couldn't adapt to slope variation. Manual setup time was too high for small farms.

Solution

Modular pin-joint frame system adjustable per 5° slope increment. Aluminium profile + stainless fasteners for outdoor durability.

Outcome

Setup time reduced by 65%. Pre-production sample validated. Now in pilot across 8 farms.

Aluminium Fabrication
3 Iterations
Field Validated
6 Weeks
Industrial IoT · Enclosure Design

IP67-Rated Industrial Sensor Enclosure

Custom sheet metal enclosure for outdoor process sensors. Designed for IP67 compliance, DIN rail internal mounting, and M20 cable gland integration.

Problem

COTS enclosures either too large or lacked correct cable gland positions for the sensor PCB layout.

Solution

Custom SS 304 enclosure with machined gland ports, laser-cut DIN rail mount, and powder-coat over zinc phosphate primer.

Outcome

10-unit batch delivered in 12 days. Passed IP67 water immersion test. Cost 38% below import alternative.

Sheet Metal
IP67 Design
10-Unit Batch
12 Days
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